1.Project Background Mr. Xie from Hunan Province, leveraging the advantages of the region’s high-quality white radish production area, specializes in vegetable dehydration processing. Facing the challenges of high energy consumption, unstable quality, and significant environmental pressure associated with traditional coal-fired drying methods, the company introduced a 20-meter electrically heated multi-layer mesh belt dryer from Jinlu Machinery, creating a standardized white radish slice production line tailored to Hunan’s regional characteristics, achieving clean production and intelligent upgrades.   2.Locally Adapted Process Design   Raw Material Processing Optimization   High-quality white radishes from the Dongting Lake area are carefully selected and deeply cleaned using a locally developed Hunan-based bristle roller washing machine, effectively removing the sticky mud and sand deposited over the years and reducing surface damage.   A custom-designed slicing machine with Hunan-specific blades is used to ensure uniform radish slice thickness (3±0.5mm) and neat shape.   Intelligent Drying System Adaptation   Targeting the high humidity characteristics of Hunan’s “return to spring” weather and rainy season, the equipment features enhanced moisture-proof design and a dehumidification module.   Utilizing electric heating and intelligent PID temperature control, it sets gradient temperature zones tailored to the characteristics of Hunan white radishes:   Zone 1 (58℃)...

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1.Client Background A large-scale traditional Chinese medicine processing enterprise, located in an agricultural production area with abundant surrounding biomass resources (such as straw and sawdust). With fluctuating global energy prices, the company urgently needs a stable heat source with lower operating costs and unaffected by rainy weather to further reduce the processing costs of Atractylodes macrocephala and enhance its market competitiveness.   2.Needs and Challenges   High Energy Costs: Although heat pumps are highly efficient, electricity costs remain considerable during periods of high electricity prices. Seeking Localized Energy: The company hopes to utilize abundant local agricultural waste resources to “turn waste into treasure” and reduce overall costs. Stability Requirements: A method is needed that is more environmentally friendly than coal-fired power, more economical than air-source heat pumps, and can provide a continuous and stable heat supply.   3. Solution A 9-meter three-layer mesh belt biomass pellet dryer was designed and installed for the client. The core technology utilizes a biomass pellet burner to provide stable hot air, achieving low-cost, large-scale continuous drying.   System Core and Drying Process:   Heat Source System: An automatic feeding biomass pellet burner is used, linked to the main drying unit, and can automatically start,...

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I.Client Background and Industry Challenges   Yunnan, as the core production area of ​​cardamom in China, boasts a national reputation for the quality of its products. Our client is a local enterprise dedicated to high-quality spice processing. Before our collaboration, the client primarily used traditional sun-drying or small-scale drying equipment, facing numerous challenges:   Low Efficiency: Drying cycles lasted several days, unable to meet the demands of mass production.   Inconsistent Quality: Affected by weather and manual operation, color and moisture content were difficult to standardize, easily leading to mold or over-drying.   Difficulty in Hygiene Control: Open-air drying easily introduced impurities, affecting product cleanliness.   High Costs: High labor costs and large floor space requirements.   The client urgently needed a modern drying solution capable of achieving large-scale, standardized, and automated production.   II.Jinlu Machinery’s Customized Solution   After in-depth technical communication and on-site survey, Jinlu Machinery planned a complete integrated production line for the client, encompassing pretreatment, blanching, and drying:   Core Equipment: Large-scale multi-layer mesh belt drying production line   Specifications: 20 meters long x 2.3 meters wide, with 7 layers of drying mesh belts.   Advantages: The large drying area and multi-layer structure design ensure a...

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Recently, our company welcomed Mr. Wang, a customer from Yunnan. Mr. Wang has long been engaged in tobacco processing and has been troubled by the low efficiency, unstable quality, and significant aroma loss associated with traditional sun-drying or high-temperature drying methods. His purpose in coming was very clear: to bring 500 grams of standard uncured tobacco to verify the actual effectiveness of our dryer on-site.   1.Trial Run and Parameter Settings Based on the customer’s needs, our technical engineers developed a precise trial run plan. Trial Equipment: Intelligent Rotary Low-Temperature Dehumidification Drying Chamber Customer Material: Uncured tobacco (moisture content approximately 35%) Drying Objective: To reduce the moisture content of the tobacco to approximately 12%, achieving a soft, dry state suitable for storage and processing, easily crumbled by hand.   Core Parameter Settings: Temperature Setting: 45℃ Drying Time: 40 minutes Air Speed ​​and Dehumidification: Utilizing medium-low speed circulating air, simultaneously activating the intelligent intermittent dehumidification mode to ensure a stable decrease in humidity within the drying chamber.   The scientific basis for choosing a low-temperature drying temperature of 45℃: Tobacco materials are very sensitive to high temperatures. Excessive temperature leads to the volatilization of aroma compounds, causing the tobacco leaves to...

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Mr. Jiang from Fujian runs a well-known processing company specializing in high-quality exported dried shrimp. With the continued growth of their order volume, the client’s existing drying equipment was experiencing low efficiency, high energy consumption, and uneven color in the finished product, severely hindering their capacity expansion and brand upgrade plans. They urgently needed a new solution that could achieve scalable, standardized, and high-quality production.   Jinlu Machinery’s Solution: After an in-depth inspection of the client’s workshop and analysis of their production processes, Jinlu Machinery customized a complete drying system solution. The core equipment consists of one: Customized Model: 8m x 2.3m x 5-layer Steam Mesh Belt Dryer Precise Integrated Pre-treatment: We recommended that the client rapidly cool the dried shrimp after cleaning and blanching to ensure they are in optimal condition before entering the drying process. Revolutionary “1-Hour Drying Line”: The cooled dried shrimp are evenly spread onto this five-layer mesh belt. The equipment utilizes steam heat and our uniquely designed intelligent temperature and humidity control system to provide the optimal drying environment for the shrimp within the 8-meter-long drying chamber. Hot air evenly penetrates the material on each layer of the mesh belt, ensuring the dried shrimp complete...

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1.Project Background   The client is a medium-sized agricultural cooperative in Kano State, northern Nigeria. This region is a major wheat-producing area in Nigeria, but the cooperative members have long faced a severe challenge: the wheat harvest coincides with the end of the rainy season. High humidity makes traditional drying methods extremely inefficient and easily leads to wheat mold and sprouting, resulting in significant post-harvest losses. According to Ola, the cooperative’s head, their wheat losses have previously been as high as 15%-20% due to untimely drying. This not only directly impacts farmers’ income but also hinders the cooperative’s expansion and reproduction. They urgently need an efficient, cost-effective drying solution that adapts to local conditions.   2.Client Requirements   Efficient drying and loss reduction: The solution must be able to quickly reduce high-moisture wheat to safe storage standards (below 13%) to prevent mold.   Fuel adaptability: Nigeria’s electricity supply is unstable, but coal and firewood are relatively abundant and inexpensive. The equipment must be able to reliably operate on both fuels.   Mobility and Flexibility: The cooperative’s service area covers multiple villages, requiring equipment that can be easily moved to different drying yards or warehouses to reduce grain transportation costs.  ...

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