Shanxi Zhangzong is a company specializing in deep processing of fruits, hoping to develop a high-quality dried pear slice product for retail and food raw material supply. However, due to the significant impact of weather on traditional air drying methods and uneven drying, the products are prone to oxidation, discoloration, and poor taste. Therefore, they need to find efficient and stable pear slice dryers to improve product quality and extend shelf life through scientific drying process solutions.   1. Customer demand analysis: ① Improve drying efficiency: shorten drying time and reduce energy consumption. ② Maintain color and taste: Avoid oxidation and blackening of pear slices to ensure crispy and sweet texture. ③Extend shelf life: Ensure that the product is not easily affected by moisture or mold during storage. ④ Adapt to large-scale production: The process needs to be stable and suitable for batch processing.   2.Solution: Customized pear slice drying process ①Preprocessing optimization Accurate cutting: Using an automatic slicer to ensure uniform thickness of pear slices (3-5mm) and improve drying consistency. Antioxidant treatment: Soak in citric acid solution (1:4 ratio) to effectively prevent browning and keep pear slices golden and translucent. ②Intelligent drying solution Equipment selection: It is recommended to...

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A well-known food processing enterprise in Hubei has customized a 35 meter long, 2.3-meter-wide, 7-layer structure steam mesh belt dryer from Jinlu Machinery for the purpose of increasing production capacity, specifically for drying radish strips. The customer has put forward core requirements for the equipment, such as large capacity, energy efficiency, and uniform drying. Jinlu Machinery, with over 20 years of mechanical manufacturing experience, adopts multi-layer mesh belt optimization design, intelligent temperature and humidity control system, and efficient hot air circulation technology to ensure that the equipment not only increases production capacity but also reduces energy consumption and ensures drying quality.   After the equipment was put into operation, the customer’s production efficiency significantly improved, with the daily processing capacity increasing from 18 tons to 32 tons, steam energy consumption reduced by 29.2%, and the product qualification rate increased to 98.5%. The dried radish strips have uniform color and stable moisture content, and customers highly evaluate the performance and energy-saving effect of the equipment. In addition, Jinlu Machinery’s full process technical support and after-sales service have also been recognized by customers, helping them quickly achieve stable production.   This case fully demonstrates Jinlu Machinery’s customized capabilities in the field of...

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1.Customer requirements The Philippine client’s processing farm requires efficient drying of a large amount of sorghum, with a daily processing capacity of 15-20 tons and an initial moisture content of about 25% -30%. After drying, it needs to be reduced to below 14% to meet grain storage standards. Due to the high temperature and humidity in the local climate, the customer particularly emphasizes that the equipment needs to have corrosion resistance, uniform drying ability, and energy efficiency to adapt to long-term continuous operation and reduce operating costs. In addition, the customer hopes that the dried sorghum will maintain good color and nutritional content to ensure market sales value. 2.Jinlu Machinery’s 7-meter x 2-meter x 2.3-meter mesh belt dryer is optimized for sorghum characteristics and has the following core advantages: ① Multi layer mesh belt+precise temperature control: using five layer stainless steel mesh belt (0.1mm mesh), hot air penetrates layer by layer to avoid uneven drying caused by excessive accumulation of sorghum. The temperature can be adjusted (50-120 ℃) to meet different moisture content requirements. ② Uniform feeding of fabric machine: The matching fabric machine ensures that sorghum is evenly distributed on the mesh belt, avoiding local overheating or wet material...

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Customer Demand Shandong Lizhong Ginger Processing Factory has long used traditional air drying methods to dry ordinary ginger slices, but it is greatly affected by weather, has low efficiency, and is prone to mold growth and uneven color. The customer wishes to upgrade to an automated drying equipment that requires temperature control, energy efficiency, and can meet the processing needs of 4 tons of fresh ginger per day, ensuring uniform drying and stable quality of ginger slices. Jinlu Machinery Design Concept Jinlu Machinery has customized 4 electric heating drying rooms for customers based on their needs, using a PLC intelligent temperature control system to accurately adjust the temperature within the range of 55-65 ℃, avoiding discoloration or nutrient loss of ginger slices caused by high temperatures. The equipment adopts a layered tray design, which can accommodate 10-12 cm thick ginger slices per vehicle. Combined with uniform hot air circulation technology, it reduces manual flipping and improves drying efficiency by more than 50% compared to traditional drying. The electric heating mode is clean and environmentally friendly, with no pollution risk, and the operating cost is reduced by 40% compared to traditional coal-fired drying. Customer review Jinlu’s electric heating drying room has...

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1、 Customer demand: Traditional drying methods constrain the development of enterprises A coconut processing enterprise in Hainan was established in 2003 and has been using natural drying and coal-fired hot air drying production methods for many years. With the expansion of business scale, traditional production methods have exposed many problems: they are greatly affected by weather, production capacity is unstable, product qualification rate is only about 90%, and coal-fired drying also faces environmental pressure. Enterprises urgently need a set of efficient, energy-saving, and stable modern drying equipment to meet the growing demand for orders and meet environmental protection requirements. 2、 Original intention of Jinlu Machinery design: tailor-made intelligent drying solutions In response to customer needs, the R&D team of Jinlu Machinery conducted in-depth research and customized an electric heating and drying equipment with a length of 7 meters, a width of 2 meters, and a 10 layer structure. The original intention of the design is: 1) By using a multi-layered three-dimensional structure to improve space utilization, the single processing capacity can reach 500 kilograms; 2) Adopting an intelligent PLC temperature control system to achieve precise temperature control of ± 2 ℃, ensuring product quality; 3) Optimize the hot air circulation...

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1、 Customer background Mr. Zhang, a customer from Shanxi, mainly engages in vegetable deep processing business, with products including dehydrated vegetables, frozen vegetables, etc. With the increasing demand for dehydrated beans in the market, the company urgently needs to improve the drying efficiency of beans while ensuring product color, nutrition, and taste. 2、 Customer demand Improve drying efficiency: Traditional drying methods are greatly affected by weather and have long cycles, which cannot meet order requirements. Quality assurance: After drying, the beans should maintain their emerald green color, good rehydration properties, and nutritional content. Reduce labor costs: Reduce manual flipping, handling, and other processes to achieve semi automated production. 3、 Solution Jinlu Machinery has customized a set of bean drying production line for the enterprise, with the following configuration: ① Segmenting machine: Cut the beans evenly into sections (adjustable length) to improve drying uniformity. ② Closing process: Quickly cool the green beans after steaming or hot water, and lock the color for green protection. ③ 6-car electric heating dryer: Large capacity: 6 drying trucks, each capable of loading approximately 150-200kg of fresh beans, with a single processing capacity of over 1 ton. Precise temperature control: Electric heating combined with intelligent temperature...

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